Boughey Distribution is a leading consolidator of ambient grocery products to UK supermarkets with over 1,400,000ft2 of warehousing and significant distribution assets.

Food

The business operates in a competitive supply chain and needs to continually demonstrate the value and service that it provides to food manufacturers and importers. The business has a leading position in consolidating ambient grocery products, with high service levels, industry leading systems and a strong operating performance being the key components of its customer proposition.

Visit the food website

Continued strong customer demand delivered a strong performance and supported the investment in the Lymedale warehouse expansion.

Angela Carus, Managing Director, Food

Our strategy

  1. Continued growth and development of customer pipeline
  2. Further warehouse expansion supported by customer demand
  3. Targeted M&A to deliver national operational footprint and associated efficiency

826

people

137,000

pallets stored

154

trucks

391

trailers

Our Food locations

  1. Wardle
  2. Crewe
  3. Lymedale 

Review of the year

Food delivered a strong performance improvement as a result of increased storage levels which supported a higher level of pallet throughput. As planned, the new business gained from existing and new accounts required the utilisation of overflow warehousing throughout the year. This was managed efficiently with a high level of service maintained for customers and additional costs to the business effectively controlled.

The increased demand from customers supported the investment in the new warehouse at Lymedale, signed and announced in January 2024, with the fit-out commencing immediately and progressing in line with its business plan to be partially operational by 31 May 2024 (and fully operational by early autumn of this year) to support the future growth of the business.

Revenue increased by 9.6% to £77.7 million (2023: £70.9 million). Storage utilisation overall was at an average of 137,000 pallets (2023: 122,000 pallets), with warehouses effectively utilised across the year. Demand for our customers’ products increased in spite of food inflation continuing through the year. Throughput was 6.0% higher than prior year, whilst storage levels were up 12%, highlighting a positive overall increase in the stock turn of our customers’ products.

As a result of the Lymedale investment, the capacity of the Food business will increase by 52,000 pallets to a total of 187,000 owned pallet spaces, supporting strategic growth and ongoing demand from its customers for ambient grocery consolidation and distribution. The Group's capacity was 100,000 pallet spaces prior to the opening of the Crewe warehouse in 2020.

The pipeline of new business from existing and new accounts continues to be strong and provides confidence in the prospects for the business. We continue to look for opportunities to service this customer demand, whether through further additional warehouse facilities or through targeted acquisitions.

Headline operating profit was £3.7 million (2023: £4.2 million). This included the ramp-up costs of £1.7 million in respect of the opening and fit out of the new warehouse at Lymedale.

Demand for our customers’ products continues to be stable and the outlook for most product categories handled by the business is resilient. The business operates in a competitive supply chain and needs to continually demonstrate the value and service that it provides to food manufacturers and importers. We are a leading specialist in consolidating ambient grocery products in the UK, with high service levels, industry leading systems and a consistent operating performance being the key components of the customer proposition.

Case study – Innovation

Robotics supporting health and safety

In partnership with a German bionics company, our Food business has invested in two robotic suits, designed to support warehouse colleagues lifting during shifts. The robotic suits are worn like small backpacks and can add up to 30kg of lifting assistance to the lower back. Made with ultralight carbon fibre, the waterproof exoskeleton incorporates the unique AI-based Smart Safety Companion ergonomic early warning system to provide alerts of signs of poor posture and incorrect lifting practices in real time. This actively assists in preventing fatigue and resultant errors and potential injuries.

Danny Earp, Food Warehouse Operations Director, speaking about the new innovation, said: ‘Our aim is to provide a safe and secure work environment for our colleagues. We hope that this technology will reduce strain and stress and ultimately minimise personal injuries and incidents. Our colleagues work incredibly hard and we hope to maintain the same productivity levels while doing more to protect their backs while lifting’.